ILPM - Plant Code Maintenance

New features added, version 7.5.1, 7.5.2, 7.5.3, 7.5.4, 8.4, 8.5.2, 8.6R1

See Also Programs

Program ILPM, Plant Code Maintenance, is used to add plant codes and to maintain their descriptions and master scheduling data. These plant codes are used in programs throughout the system and are also used as warehouse and store codes by programs in the Sales Order (SO) and Point of Sale (PS) modules. Parameters for batch shipping, batch staging and reservations are set up in this program.

 

The plant code can represent a factory, distribution center, remote warehouse, or store.

The master scheduling data in this program is used as the default by the Master Schedule (MS) Module if no data for the item is found in program ICPM, Inventory Planning Data Maintenance.

 

See Also

Entering Plant Codes - General Tab

Entering Batch Shipping Parameters - Batch Shipping Tab

Entering Background Shipping Parameters - Batch Shipping Tab

Entering Batch Staging Parameters - Batch Shipping Tab

Shipment Statistics - Batch Shipping Tab

ILPM Action Buttons

Entering Reservation Parameters - Reservation Parms Tab


Entering Plant Codes - General Tab

1. In the Mfg Enterprise field, enter the manufacturing enterprise for which you are entering a plant.

2. In the Plant Code field and Description field, enter the plant code and description.

3. In the Financial Enterprise field, enter the financial enterprise to which the plant is linked.

4. In the Default Stock Area field, enter the default stock area for items created in program ICMM, Inventory Master Maintenance.

5. In the Default Bin Location field, enter the default bin location for items created in program ICMM, Inventory Master Maintenance.

6. Set the ATP Method pop-list to the desired setting. Choices are Cumulative or Periodic.

For subsequent periods, ATP is the new master production schedule (MPS) supply minus total demand (production forecast, customer orders, manufacturing demand, and interplant demand).

7. In the MPS Trap Percentage field, enter the master production scheduling trap percentage.

8. Set the Rounding Method pop-list to the desired setting. Choices are None, Forward, Truncate, Up, and Backward. The rounding method is used with the round to forecast quantity to determine the rounded daily forecast actually used in master production scheduling (MPS) calculations.

9. In the Round To Quantity field, enter the round to forecast quantity. The round to forecast quantity is used with the forecast rounding method to determine the rounded daily forecast actually used in master production scheduling (MPS) calculations.

10. Set the Accum LT Override flag to on, if desired. If the flag is set to on, accumulated lead time is allowed to override shorter demand time fences in master production scheduling (MPS).

11. In the Default Printer field, enter the default printer for the plant. This is the printer that will be used to print the pick lists when the orders have finished shipping with program OESB, Sales Order Batch Shipping.

12. Set the Req Release Status pop-list to the desired setting. Choices are Approved and Open.

13. The MRP Unit Code and MRP Plant Code fields display the unit code and plant for which this plant is included in the MRP processing.

14. In the Default Receiving Area field, enter the default receiving stock area for purchase order receipts. If you leave the default receiving location blank, the default stock area for the item will be used when entering purchase order receipts.

15. In the Default Receiving Bin field, enter the default receiving bin location for purchase order receipts. If you leave the default receiving location blank, the default bin location for the item will be used when entering purchase order receipts.

16. In the Default Mfg Receiving Area field, enter the default receiving stock area for work order receipts, if desired. If a stock area is specified, then this stock area will be used as the default for all items for work order receipts with program MRFE, Finished Goods Receipts Entry, and co-product receipts with program MRMR, Work Order Co-Product Receipts.

17. In the Default Mfg Receiving Area field, enter the default receiving bin location for work order receipts, if desired. If a bin location is specified, then this bin location will be used as the default for all items for work order receipts with program MRFE, Finished Goods Receipts Entry, and co-product receipts with program MRMR, Work Order Co-Product Receipts.

18. Set the Auto Ship Receipts in REOM flag to the desired setting. When this flag is set to on, and a receipt for a sales order is entered in program REOM, One Step Receiver Entry/Maintenance, the system will automatically ship the sales order line when possible.

19. Set the Release Steps pop-list to the desired setting. The setting of this pop-list determines whether the default release steps for a work order will be one or two in program WORS, Order Release Selection and program WOEM, Work Order Entry/Maintenance. This is also the default for work orders created from sales order entry.

20. Set the 1-Step Release Requires Routing flag to the desired setting.

21. In the UCC Mfg ID field, enter the unique manufacturer ID assigned to plant/enterprise by UCC for use in generating UPC/GTIN numbers for items in program ICMM, Inventory Master Maintenance.

22. Set the GTIN Generation pop-list to the desired setting. The setting of this pop-list determines when GTIN numbers will be assigned to items. Choices are:

23. Set the GTIN Format pop-list to the desired setting. The setting of this pop-list determines the length of the standard GTIN code when GTIN numbers are generated for items.

24. Set the Synchronize GTIN and Item No where possible flag to the desired setting. When this flag is set to on, when creating items, the item number and GTIN will be the same if the item number is not specified during item creation.

 

Entering Batch Shipping Parameters - Batch Shipping Tab

The Batch Shipping Tab contains the parameters for Batch Shipping or Batch Staging. Batch shipping and batch staging use the same fields to determine their parameters. If you are using Batch Staging, you will not be using Batch Shipping, and vice versa.

1. Set the Batch Ship Method pop-list to the desired setting. This pop-list indicates from which locations you want the inventory picked when you are making a batch shipment with program OESB, Batch Shipping. The choices are as follows:

2. Set the Mode of Operation pop-list to the desired setting. This pop-list indicates whether or not you want program OESB, Batch Shipping, to check the stock for the item before it ships the order. This affects the Create Move Pull Cards flag. The choices are as follows:

3. Set the Shipped Order Status pop-list to the desired setting. This pop-list indicates which status will be assigned to orders completed with program OESB, Batch Shipping. Choices are Orders ready to invoice and Orders requiring confirmation.

4. Set the Ship Priority Method pop-list to the desired setting. This pop-list determines in what order the sales orders will be shipped. Choices are:

5. Set the Allocate Future Orders flag to the desired setting. When set to on, the total quantity ordered on future sales orders due within the item lead time is subtracted from the nettable on-hand. Shipping is constrained to this quantity. This feature protects older sales orders due in the future from being robbed by more recent sales orders.

6. Set the Ship Purchased Non Maintain on Hand flag to the desired setting.

If a sales order line for a non-stocked or non-maintain on hand item is not assigned to a purchase order, it will be shipped with the quantity shipped equal to the quantity ordered.

7. Set the Items to Batch Ship pop-list to the desired setting. This pop-list in addition to the Ship Purchased Non Maintain on Hand flag determines whether non-maintain on hand items will be shipped with program OESB, Sales Order Batch Shipping.

If a sales order line for a non-stocked or non-maintain on hand item is not assigned to a purchase order, it will be shipped with the quantity shipped equal to the quantity ordered.

8. Set the Ship before Due Date flag to the desired setting. This flag determines whether items will be shipped when the line item due date is after the system date.

9. Set the Create Move Pull Cards flag to the desired setting. If this flag is set to on, program OESB, Batch Shipping, will create move tickets to move inventory from one location another to ship a complete order and replenish the inventory in the location from which the order was shipped. This feature works by sales order line item plant.

10. Set the Use ICRC Move Ticket Rules flag to the desired setting. If this flag is set to on, move tickets will only be created for the quantity shipped on sales orders. Move tickets for the same item will be consolidated and executed automatically.

This setting will only work when the Batch Ship Method is set to From Default Location or From Backflush Location.

11. Set the Auto Ship Controlled Items flag to the desired setting. If this flag is set to on, controlled items will automatically be picked.

12. Set the Inter Plant Move Action flag to the desired setting. This pop-list determines how move tickets will be created for sales orders with different line item plants than the sales location plant.

13. In the Shipvia Group Cd field, enter the ship via group code for use with the Use Shipvia Group Code option in the Inter Plant Move Action pop-list.

14. Press [Commit].

 

 

Entering Background Shipping Parameters - Batch Shipping Tab

The Batch Shipping Tab contains the parameters for running background batch shipping set up with program JOBQ, NDS Job Queue Management or with a job scheduler. For more information on background batch shipping, see the documentation for program OESB, Sales Order Batch Shipping.

1. In the Sales Location field, enter the sales location code for which you are background batch shipping sales orders. All sales orders entered for this location will be considered for batch shipment.

2. In the Start Date field, enter the starting date for which you are background batch shipping sales orders. The program will ship orders whose ship dates occur on or between this date and the ending date. This is not a required field.

3. In the End Date field, enter the ending date for which you are background batch shipping sales orders. The program will ship orders whose ship dates occur on or between this date and the starting date. This is not a required field.

4. In the Start Lead Batch field, if you are background shipping orders only for lead batches, enter the first lead batch in the range that you are shipping. If you enter a lead batch range, the program will only ship sales orders created for the entered range.

5. In the End Lead Batch field, enter the last lead batch in the range that you are shipping.

6. In the Order Date Qualifier field, enter the order date qualifier for which you are background batch shipping sales orders. The program will ship orders whose order date qualifier matches the one entered here. If you leave this field blank, the order date qualifier will not be considered when selecting sales orders for shipment.

7. In the Sales Reason Code field, enter the sales reason code for which you are background batch shipping sales orders. The program will ship orders whose sales reason code matches the one entered here. If you leave this field blank, the sales reason code will not be considered when selecting sales orders for shipment.

8. Set the Picklist Show All Lines flag to the desired setting. When set to on, the Pick List will print all lines for the sales orders regardless of the plant code or print flag setting.

9. Press [Commit].

 

 

Entering Batch Staging Parameters - Batch Shipping Tab

The Batch Shipping Tab contains the parameters for Batch Shipping or Batch Staging. Batch shipping and batch staging use the same fields to determine their parameters. If you are using Batch Staging, you will not be using Batch Shipping, and vice versa.

1. Set the Mode of Operation pop-list.

2. Set the Ship Priority Method pop-list to the desired setting. This pop-list determines the order in which sales orders are initialized for staging. Choices are:

3. Set the Batch Ship Method.

4. Set the Create Move Pull Cards flag to the desired setting.

5. The Inter Plant Move Action pop-list is not a setting for batch staging because staging cannot be performed for multiple plants.

6. Press [Commit].

 

 

Shipment Statistics - Batch Shipping Tab

The shipment statistics section of the Batch Shipping Tab displays the statistics from the last batch shipping run, including the start and end time, number of orders processed, and the dollar value of the orders processed.

In addition, the Accumulated Totals include the total number of orders and value of the orders shipped through batch shipping since the last time the totals were reset. To reset the totals, press the [Reset Totals] button.

 

 

ILPM Action Buttons

Reset Totals

Press this button to zero the numbers in the Accum Orders Shipped and Accum Value Shipped fields.

Entering Reservation Parameters – Reservation Parms Tab

1. Set the Reservation Mode pop-list to the desired setting. This pop-list indicates whether or not you the program to check the stock for the item during the reservation creation. The choices are as follows:

2. Set the Broken Reservations pop-list to the desired setting. This pop-list indicates what the program should do if a reservation becomes broken. The choices are as follows:

3. Set the Workflow Employee number for the reservation. Double-click in the Empno field to access an LOV for selection or enter the employee number manually. The employee name field will propogate automatically.

4. Set the Shipping Mode pop-list.